Production process of charcoal rod machine

When users first purchase and use the extruder machine, they may not be familiar with the machine’s production process and operating methods. So how to produce high quality charcoal rods through precise process? E.P will analyze the following procedures for you.
 
The process of charcoal extruder machine production line is mainly divided into five partss: raw materials preparation, crushing, mixing, forming and drying.
 
1. Preparation of raw materials. There are many raw materials for screw extruder production, and their quality is different. Therefore, in order to produce better briquette quality, many users or manufacturers choose to use a variety of different types of coal or charcoal to produce a variety of different types of charcoal rods to meet the different needs of customers.
 
2. Crush.In the previous procedure, it was mentioned that the specifications of raw materials for producing charcoal rods are different, so their sizes are also different. So in order to make the combustion effect of the finished products better, the particle size of the raw materials should be as small as possible, and it can be less that four millimeters.
 
3. Mix. To ensure the uniformity of raw materials is the basic requirement to ensure the quality of finished products. Therefore, after crushing the raw materials, it is necessary to mix the raw materials with a mixer, which has a great impact on the quality of finished products. In order to make the mixing effect and forming effect better, it is necessary to add appropriate amount of adhesives in the mixing process. When adding adhesives, attention should be paid to the type and concentration of adhesives to ensure that the adhesives can play the greatest role in the formation of materials.
 
4. Molding. The forming process is the most important in the whole process. E.P extruder has a high degree of automation, so it is not too difficult to operate.What users need to pay attention to is whether the machine will break down during operation and the forming prossure of the machine. In addition, it should be noted that users should pay attention to some basic machine inspection and maintenance methods.
 
5. Dry. Although the charcoal rods produced by the charcoal extruder briquette machine has been finished in regular shape, it can not be directly used or packaged because of the high moisture content in the finished products. In the drying process, with the evaporation of the finished products moisture, the hardness of the charcoal rods is increased gradually, which can become high quality charcoal fuel rods. In addition, customers can choose to purchase a dry or build a drying room to dry the finished products.
 
The above is the detailed charcoal extruder machine production process, the specific production situation should be carried out according to the customers’ own requirements. For any other questions, please consult E.P.

What are the influencing factors of mechanism charcoal production

When using the biomass briquette machine to produce mechanism charcoal, attention should be paid to mastering the production process and skills, so as to meet the standard of high quality mechanism charcoal. So what are the factors affecting the machine-made charcoal production? E.P gives the following suggestions.

1. The first thing to pay attention to is the preparation of raw materials. Before production, the materials should be crushed and dried to a certain standard, which is the basic for producing high quality mechanism charcoal.

2. If there are many kinds of raw materials for production, attention should be paid to adding them in a certain proportion in order to avoid affecting the quality of the finished products.

3. Selection of the machine-made charcoal machine. Only high-quality machines can produce high-quality products. Zhengzhou E.P Machinery has rich experience and advanced technology, and has perfect after-sales service, which can not only provide you with a variety of first-class briquette machines, but also help you solve technical problems.

For more information, please consult E.P.

Carbonization process of lifting carbonization furnace

The carbonization process of the hoisting carbonization furnace can be generally divided into the following three temperature sections.

The first is drying stage. From the start of ignition until the furnace temperature rises to 160 ℃, the moisture contained in the mechanism rod is evaporated mainly by external heat and heat generated by combustion. The chemical composition of the mechanism bar has hardly changed. The second is initial stage of carbonization. This stage mainly depends on the combustion of the rod itself to generate heat, which makes the furnace temperature rise to 160 ~ 280 ℃. At this time, the wood material undergoes thermal decomposition reaction and its composition begins to change. Among them, unstable components, such as hemicellulose, are decomposed to produce CO2, CO, a small amount of acetic acid and other substances. The third is full carbonization stage. The temperature at this stage is 300 ~ 650 ℃. In this stage, the wood material undergoes rapid thermal decomposition, and a large amount of liquid products such as acetic acid, methanol and wood tar are generated at the same time. In addition, combustible gases such as methane, ethylene and the like are also generated, and the combustible gases are combusted in the furnace. Thermal decomposition and gas combustion generate a large amount of heat, which increases the furnace temperature and carbonizes wood materials at high temperature. In order to calcine high-temperature charcoal, in addition to the above three stages, we need to increase heat to continuously raise the temperature in the furnace to about 800 ℃ ~ 1000 ℃. In this way, volatile substances remaining in the charcoal can be discharged, the carbon content in the charcoal can be increased, the graphite structure of the charcoal can be increased, and the conductivity can be enhanced.

Continuous carbonization furnace adopts advanced technology of recovering, purifying and circulating combustion of combustible gases such as carbon monoxide, methane, oxygen and the like generated by materials during carbonization. That is to say, the problem of environmental pollution caused by thick smoke generated in the carbonization process of common carbonization furnaces is solved, and the problem of heat energy required by charcoal machine equipment is solved. The self-supply and self-sufficiency are fully realized, the continuity and economy of equipment are improved, agricultural and forestry residues are fully utilized, waste is turned into treasure, the contradiction between the tight supply and demand of forestry resources in China is alleviated, and more contributions are made to greening the environment.

To sum up, we always deal with heat in the whole process of burning charcoal, that is to say, we need to consume some energy to improve the economic value and use value of charcoal. E.P offers the solutions turnkey project for large scale enterprises to help them make automatic production line, like coal briquette production line, biomass charcoal/BBQ briquetting line, DRI briquetting production line, shisha charcoal production plant, etc. The hoisting carbonization stove is equipped with a special air storage chamber, to store the smoke produced during carbonization process. The redundant smoke will be used as fuel for carbonizing or others, to save cost and make it more environmental friendly.

Lower-cost Hydraulic shisha charcoal briquette machine

Hydraulic shisha charcoal briquette machine is playing an extremely important role in charcoal production field. The whole system we produce has reasonable structure, high efficiency and good price, which is beneficial to save the cost of production. We are quite willing to help more customers to build the shisha charcoal briquette production line.

The shisha charcoal can be produced into high-density and high-heat shaped fuel by carbonizing and crushing raw materials such as coconut shells, sawdust, crop straws, branches, rice hulls, bamboo scraps, peanut shells, sunflower seed shells, furfural residues, cotton stalks, sesame stalks, corn stalks, corncobs and branches of various shrubs through a charcoal briquette machine, a conveyor and other methods of mechanical extrusion molding. Our Shisha charcoal adopts new high-tech heat conduction technology, overall high-density ceramic structure and stable performance, and the heating temperature is the same as charcoal. What's more, it is smokeless, no toxic, odorless, no ash, no sparks and safety. High efficiency and energy saving, environment friendly, long time and low cost for using, beautiful shape and convenient transport are also its characteristics. During production, only adhesive and water need to be added. The extruded shisha charcoal burns innocuously, smokeless and odorless, and its combustibility is greatly improved. It can be used as a substitute for logs and coal for production and living. Hydraulic tablet press with high output and good molding effect is suitable for producing high-end and fine products. As the equipment is adjusted by the pressure, generally it will not be blocked or out of shape. Both soft and hard materials can be produced, and the density and pressure can be adjusted according to the needs of the product. In order to make customers produce maximize their benefit, the Hydraulic shisha charcoal briquette machine adopts a full-automatic production line. Only a few people can complete the production process in the whole production line, which will greatly reduce the cost and increase the benefit. The output of this equipment is also high. The appearance of Hydraulic shisha charcoal briquette machine has changed the backward and polluted situation of carbon production in the past, and carbon production can also be automated, environmentally friendly, clean and high-yield.

Hydraulic briquette machine is able to provide productions of good molding effect, and high production efficiency, and its automatic production can greatly lower the cost. The advantages of using this machine to produce shisha charcoal are obvious, and the disadvantages of large investment, high cost and easy damage of key parts of the screw molding machine are completely overcome. In addition, the quality of the hookah charcoal produced by this machine is stable. Now, besides the common synthetic barbecue charcoal and heating charcoal, there are also instant ignition charcoal and industrial charcoal. The quality and output of products have been continuously improved.

Shisha charcoal is the trend of future development and the ideal equipment for getting rich. We are capable of producing a wide variety of hookah charcoal to fit any taste, both environmental and customized. Most importantly, its lower cost is extremely attractive. If you are interested in this kind of products, you can search for relevant information.

Factors influencing the charcoal rods forming

When using the extruder machine to make charcoal rods, the forming effect of raw materials is very important, which directly determines the economic benefits of finished products and also reflects the quality of the machine. However, in the production process, there are still many customers who reflect that the forming effect of the machine can not reach the ideal effect. We should know that there many factors affecting the production of the extruder machine, including the improper handling of raw materials, crushing, mixing and other processes, etc. E.P believes that the main factors affecting the formation of charcoal rods are as follows.

The first is the size of the raw materials. In order to produce higher quality of more kinds of charcoal rods, many customers often mix other materials in the raw materials to make the size of materials different, so the raw materials should be crushed before forming. It is worth noting that the size of the raw materials is also to be mastered. If the size of raw materials is too small, it may lead to some materials can not be pressed in the production process, resulting in waste of materials, When the granularity of raw materials is too large, it is very likely to cause the machine blockage or damage the internal parts of the charcoal extruder, which has great harm to the machine service life.

Second, loosening of the screws in the key parts of the machine will also affect the forming effect. When the screws of some parts of the machine are loose, the overall pressure of the machine is reduced so that it can not meet the pressure required for materials forming, so this situation will also lead to materials can not be pressed.

Third, the amount of adhesives added is also important. When the binder is added too little, the molecular viscosity between the materials is too low to be formed. When the adhesives is added too much, it will lead to excessive viscosity between materials, and it will be difficult to press when the extruder is used for forming. Finally, it’s about the machine maintenance. No matter what kind of machinery, if it is not maintained after a long period of time, it will make the performance of the machine worse and worse. Therefore, when using the charcoalextrusion machine in daily production, operators should pay attention to the daily inspection and maintenance of the machine, which can improve the forming efficiency of the machine, reduce the maintenance cost of the machine and increase its service life.

Through analyzing the factors that may affect the forming effect of extruding press, we hope to be helpful to you. For more information about the extruder, please contact E.P.

What are the faults affecting the service life of the extruder?

In the process of using the extruder, various faults are unavoidable, and the severity of these faults is from small to large. Some serious faults will cause serious damage to the machine and greatly reduce the machine service life. So what factors will affect the service life of the extruder? Let’s talk about it together.

1. The bearing of the machine is damaged or there is some abnormal during operation. This situation is often caused by the machine running too long and not playing attention to the maintenance of the machine, this kind of fault will increase the load of the motor, and the long time using will cause damage to the motor, or even burn out the motor.

2. There are some residual materials produced during the last production in the machine at the beginning of production. If it is not cleaned up in time, it will cause the mahcine to be overload next time and damage the motor and machine when the charcoal extrusion machine is started next time.

3. The size of raw materials is too large or the moisture content is small. This situation has the greatest damage to the internal parts of the extruder. If it is used for a long time and the machine is not maintained and inspected regularly, it will afftect the production efficiency and service life of the extrudingpress machine.

4. The materials with higher hardness are mixed in the raw materials. Most of the raw materials used in the extruder machine are charcoal powder, which has low hardness and will not cause damage to the internal parts of the machine. When the raw materials are mixed with some hard materials, the internal parts will be damaged during the operation of the machine, which will seriously affects the service life of the machine.

5. When the machine’s circuit breaks down or burns out during the production process, the production should be stopped immediately for a full inspection of the circuit. But when inspecting, operators should pay attention to the safety and protection work.

There are the most important factors that affect the service life of the charcoal powder briquette machine summarized by E.P, and hoping it will be helpful to you. If you have any needs, please contact us.
  
Email:briquetteplant@foxmail.com

Production process of charcoal rod machine

When users first purchase and use the extruder machine, they may not be familiar with the machine’s production process and operating methods. So how to produce high quality charcoal rods through precise process? E.P will analyze the following procedures for you.

The process of charcoal extruder machine production line is mainly divided into five partss: raw materials preparation, crushing, mixing, forming and drying.

1. Preparation of raw materials. There are many raw materials for screw extruder production, and their quality is different. Therefore, in order to produce better briquette quality, many users or manufacturers choose to use a variety of different types of coal or charcoal to produce a variety of different types of charcoal rods to meet the different needs of customers.

2. Crush.In the previous procedure, it was mentioned that the specifications of raw materials for producing charcoal rods are different, so their sizes are also different. So in order to make the combustion effect of the finished products better, the particle size of the raw materials should be as small as possible, and it can be less that four millimeters.

3. Mix. To ensure the uniformity of raw materials is the basic requirement to ensure the quality of finished products. Therefore, after crushing the raw materials, it is necessary to mix the raw materials with a mixer, which has a great impact on the quality of finished products. In order to make the mixing effect and forming effect better, it is necessary to add appropriate amount of adhesives in the mixing process. When adding adhesives, attention should be paid to the type and concentration of adhesives to ensure that the adhesives can play the greatest role in the formation of materials.

4. Molding. The forming process is the most important in the whole process. E.P extruder has a high degree of automation, so it is not too difficult to operate.What users need to pay attention to is whether the machine will break down during operation and the forming prossure of the machine. In addition, it should be noted that users should pay attention to some basic machine inspection and maintenance methods.

5. Dry. Although the charcoal rods produced by the charcoal extruder briquettemachine has been finished in regular shape, it can not be directly used or packaged because of the high moisture content in the finished products. In the drying process, with the evaporation of the finished products moisture, the hardness of the charcoal rods is increased gradually, which can become high quality charcoal fuel rods. In addition, customers can choose to purchase a dry or build a drying room to dry the finished products.

The above is the detailed charcoal extruder machine production process, the specific production situation should be carried out according to the customers’ own requirements. For any other questions, please consult E.P.

Email:briquetteplant@foxmail.com